 
{"id":74142,"date":"2019-05-01T00:00:00","date_gmt":"2019-05-01T00:00:00","guid":{"rendered":"https:\/\/ics-cool-energy.local\/case_study\/energy-efficiency-life-science-manufacturer-2\/"},"modified":"2024-04-25T14:55:54","modified_gmt":"2024-04-25T14:55:54","slug":"energy-efficiency-life-science-manufacturer-2","status":"publish","type":"case_study","link":"https:\/\/www.icscoolenergy.com\/ie\/case-studies\/uncategorized\/energy-efficiency-life-science-manufacturer-2\/","title":{"rendered":"Life Science Manufacturer &#038; Medical Moulder Partner With ICS Cool Energy"},"content":{"rendered":"\n<h2 class=\" wp-block-heading eplus-wrapper\">The Challenge<\/h2>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">An industry leading global life science manufacturer and high-end medical moulder was looking to improve the energy efficiency of the chiller plant across their facilities. Their chillers are needed to provide precise and consistent process temperatures to maintain product quality and lower wastage.<\/p>\n\n\n\n<h2 class=\" wp-block-heading eplus-wrapper\">The Solution<\/h2>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">Following a site visit to carry out a survey and understand the manufacturer&#8217;s specific applications, facilities and temperature needs, ICS Cool Energy received their official RFQ.<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">To meet their unique requirements, the team specified:<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><strong>384kW Aptus Free Cooling Chiller<\/strong><\/p>\n\n\n\n<figure class=\" wp-block-image alignright eplus-wrapper\"><div class=\"wpcp-wp-lightbox-host wpcp-advanced-image-lightbox-icon-hover\"><a class=\"wpcp-wp-lightbox-image-link\" href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/free-cooling-aptus-4-1-225x300.jpg\" data-wpcp-wp-lb-image=\"1\"><img decoding=\"async\" src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/free-cooling-aptus-4-1-225x300.jpg\" alt=\"\" class=\"wp-image-36665\"\/><\/a><a href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/free-cooling-aptus-4-1-225x300.jpg\" data-fancybox=\"wpcp-wp-img-36665\" class=\"wpcp-lightbox-trigger wpcp-advanced-image-lightbox-icon wpcp-position-top-right wpcp-advanced-image-lightbox-icon-hover wpcp-global-lightbox-icon wpcp-lightbox-icon--global wpcp-lb-icon-style-default\" data-wpcp-lb-icon-source=\"global\" aria-label=\"Open image in lightbox\" data-thumb-src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/free-cooling-aptus-4-1-225x300.jpg\" data-wpcp-lb-single=\"1\"><span class=\"wpcp-icon-container\"><svg viewBox=\"0 0 20 20\"><path d=\"M17.6585 16.025L14.2437 12.6198C15.1716 11.3338 15.6121 9.7613 15.4871 8.1819C15.362 6.60251 14.6795 5.11847 13.5607 3.99351C12.936 3.36206 12.1916 2.86066 11.3709 2.51845C10.5502 2.17623 9.66952 2 8.77995 2C7.89039 2 7.00969 2.17623 6.18899 2.51845C5.36829 2.86066 4.62395 3.36206 3.99919 3.99351C3.36594 4.61649 2.86312 5.35871 2.51992 6.17708C2.17673 6.99545 2 7.87365 2 8.76068C2 9.64772 2.17673 10.5259 2.51992 11.3443C2.86312 12.1627 3.36594 12.9049 3.99919 13.5279C5.11957 14.6901 6.62279 15.4103 8.23285 15.5562C9.84291 15.7022 11.4517 15.2641 12.7639 14.3224L16.1788 17.7275C16.3849 17.9034 16.6473 18 16.9186 18C17.1899 18 17.4523 17.9034 17.6585 17.7275C18.1138 17.16 18.1138 16.5925 17.6585 16.025ZM5.59278 12.0523C5.16258 11.6298 4.82094 11.1263 4.58774 10.5709C4.35455 10.0156 4.23446 9.41951 4.23446 8.81744C4.23446 8.21536 4.35455 7.6193 4.58774 7.06394C4.82094 6.50859 5.16258 6.00503 5.59278 5.58257C6.01644 5.15359 6.52144 4.81292 7.07838 4.58039C7.63532 4.34786 8.23308 4.22811 8.83687 4.22811C9.44066 4.22811 10.0384 4.34786 10.5954 4.58039C11.1523 4.81292 11.6573 5.15359 12.081 5.58257C12.5112 6.00503 12.8528 6.50859 13.086 7.06394C13.3192 7.6193 13.4393 8.21536 13.4393 8.81744C13.4393 9.41951 13.3192 10.0156 13.086 10.5709C12.8528 11.1263 12.5112 11.6298 12.081 12.0523C11.6573 12.4813 11.1523 12.822 10.5954 13.0545C10.0384 13.287 9.44066 13.4068 8.83687 13.4068C8.23308 13.4068 7.63532 13.287 7.07838 13.0545C6.52144 12.822 6.01644 12.4813 5.59278 12.0523Z\" \/><\/svg><\/span><\/a><\/div><\/figure>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">This chiller unit operates with <span style=\"display: inline !important; float: none; background-color: transparent; color: #333333; cursor: text; font-family: Georgia,'Times New Roman','Bitstream Charter',Times,serif; font-size: 16px; font-style: normal; font-variant: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: left; text-decoration: none; text-indent: 0px; text-transform: none; -webkit-text-stroke-width: 0px; white-space: normal; word-spacing: 0px;\">ozone friendly R410a refrigerant<\/span> and boasts an exclusive dedicated coil, hermetic scroll compressor and is resistant to external wear. In summer, when external air temperatures are higher, this chiller unit will work as a normal chiller would, with the compressors running.<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">In mid-season, the unit will offer partial free cooling &#8211; reducing the operation of the compressor and energy required to run. Most importantly, in cooler ambient temperatures, thanks to the Free Cooling coil, the compressor will not be required to run &#8211; providing 100% Free Cooling.<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><strong>1.1mW Imperium Air Cooled Chiller<\/strong><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">This externally sited 14 off die-cast aluminium axial fan unit with semi-hermetic screw compressor was required for use on a separate building and offered the customer reduced life-cycle costs and allowed ease of communication through included Modbus interface.<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><strong>Magnus Air Cooled Turbocor Chiller<\/strong><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">This <span style=\"display: inline !important; float: none; background-color: transparent; color: #333333; cursor: text; font-family: Georgia,'Times New Roman','Bitstream Charter',Times,serif; font-size: 16px; font-style: normal; font-variant: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: left; text-decoration: none; text-indent: 0px; text-transform: none; -webkit-text-stroke-width: 0px; white-space: normal; word-spacing: 0px;\">high efficiency &amp; extra low noise<\/span> chiller, running on R134a refrigerant, was selected as it offered an impressive operational saving of \u00a355K a year over the inverter screw option and a payback period of 15 months.<\/p>\n\n\n\n<figure class=\" wp-block-image aligncenter eplus-wrapper\"><div class=\"wpcp-wp-lightbox-host wpcp-advanced-image-lightbox-icon-hover\"><a class=\"wpcp-wp-lightbox-image-link\" href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chiller-Lift-1-300x225.jpg\" data-wpcp-wp-lb-image=\"1\"><img decoding=\"async\" src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chiller-Lift-1-300x225.jpg\" alt=\"\" class=\"wp-image-36657\"\/><\/a><a href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chiller-Lift-1-300x225.jpg\" data-fancybox=\"wpcp-wp-img-36657\" class=\"wpcp-lightbox-trigger wpcp-advanced-image-lightbox-icon wpcp-position-top-right wpcp-advanced-image-lightbox-icon-hover wpcp-global-lightbox-icon wpcp-lightbox-icon--global wpcp-lb-icon-style-default\" data-wpcp-lb-icon-source=\"global\" aria-label=\"Open image in lightbox\" data-thumb-src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chiller-Lift-1-300x225.jpg\" data-wpcp-lb-single=\"1\"><span class=\"wpcp-icon-container\"><svg viewBox=\"0 0 20 20\"><path d=\"M17.6585 16.025L14.2437 12.6198C15.1716 11.3338 15.6121 9.7613 15.4871 8.1819C15.362 6.60251 14.6795 5.11847 13.5607 3.99351C12.936 3.36206 12.1916 2.86066 11.3709 2.51845C10.5502 2.17623 9.66952 2 8.77995 2C7.89039 2 7.00969 2.17623 6.18899 2.51845C5.36829 2.86066 4.62395 3.36206 3.99919 3.99351C3.36594 4.61649 2.86312 5.35871 2.51992 6.17708C2.17673 6.99545 2 7.87365 2 8.76068C2 9.64772 2.17673 10.5259 2.51992 11.3443C2.86312 12.1627 3.36594 12.9049 3.99919 13.5279C5.11957 14.6901 6.62279 15.4103 8.23285 15.5562C9.84291 15.7022 11.4517 15.2641 12.7639 14.3224L16.1788 17.7275C16.3849 17.9034 16.6473 18 16.9186 18C17.1899 18 17.4523 17.9034 17.6585 17.7275C18.1138 17.16 18.1138 16.5925 17.6585 16.025ZM5.59278 12.0523C5.16258 11.6298 4.82094 11.1263 4.58774 10.5709C4.35455 10.0156 4.23446 9.41951 4.23446 8.81744C4.23446 8.21536 4.35455 7.6193 4.58774 7.06394C4.82094 6.50859 5.16258 6.00503 5.59278 5.58257C6.01644 5.15359 6.52144 4.81292 7.07838 4.58039C7.63532 4.34786 8.23308 4.22811 8.83687 4.22811C9.44066 4.22811 10.0384 4.34786 10.5954 4.58039C11.1523 4.81292 11.6573 5.15359 12.081 5.58257C12.5112 6.00503 12.8528 6.50859 13.086 7.06394C13.3192 7.6193 13.4393 8.21536 13.4393 8.81744C13.4393 9.41951 13.3192 10.0156 13.086 10.5709C12.8528 11.1263 12.5112 11.6298 12.081 12.0523C11.6573 12.4813 11.1523 12.822 10.5954 13.0545C10.0384 13.287 9.44066 13.4068 8.83687 13.4068C8.23308 13.4068 7.63532 13.287 7.07838 13.0545C6.52144 12.822 6.01644 12.4813 5.59278 12.0523Z\" \/><\/svg><\/span><\/a><\/div><\/figure>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><b>Full Turnkey Solution &amp; Ongoing Support<\/b><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><span style=\"display: inline !important; float: none; background-color: transparent; color: #333333; cursor: text; font-family: Georgia,'Times New Roman','Bitstream Charter',Times,serif; font-size: 16px; font-style: normal; font-variant: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: left; text-decoration: none; text-indent: 0px; text-transform: none; -webkit-text-stroke-width: 0px; white-space: normal; word-spacing: 0px;\">We provided a complete temperature control solution, so the manufacturer benefitted from a holistic approach and continuous support from one point of contact.<\/span><\/p>\n\n\n<ul class=\"eplus-wrapper wp-block-list eplus-styles-uid-6803c3\">\n<li class=\" eplus-wrapper\">Comprehensive site survey, existing equipment energy analysis, application and temperature consultation<\/li>\n\n\n\n<li class=\" eplus-wrapper\">System design and specification<\/li>\n\n\n\n<li class=\" eplus-wrapper\">On-site project management, equipment delivery, installation and commissioning<\/li>\n\n\n\n<li class=\" eplus-wrapper\">System integration for optimum communication and management<\/li>\n\n\n\n<li class=\" eplus-wrapper\">Extended warranties on chiller plant<\/li>\n\n\n\n<li class=\" eplus-wrapper\">Planned Preventative Maintenance program<\/li>\n\n\n\n<li class=\" eplus-wrapper\">24\/7 technical support and equipment contingency plan backed-up by our hire equipment division<\/li>\n<\/ul>\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\"><strong>European Cooling Plant Improvements<\/strong><\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">Having successfully completed these projects in the UK, ICS Cool Energy were asked to support a new cooling project to reduce energy consumption at another one of the customers facilities in Europe, whereby two externally sited air-cooled chillers were needed to provide cooling to a process line.<\/p>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">Our solution was to deliver, install and commission 2 x 900kW high-efficiency Imperium inverter screw chillers using the low GWP R513a refrigerant. T<span style=\"display: inline !important; float: none; background-color: transparent; color: #333333; cursor: text; font-family: Georgia,'Times New Roman','Bitstream Charter',Times,serif; font-size: 16px; font-style: normal; font-variant: normal; font-weight: 400; letter-spacing: normal; orphans: 2; text-align: left; text-decoration: none; text-indent: 0px; text-transform: none; -webkit-text-stroke-width: 0px; white-space: normal; word-spacing: 0px;\">he reliability of the inverter screw, superior part load performance, low GWP of the refrigerant, low refrigerant charge flooded evaporator and inclusion of electronic expansion valves (which alone save around 9% energy) offer significant energy savings.<\/span><\/p>\n\n\n\n<h2 class=\" wp-block-heading eplus-wrapper\">The Result<\/h2>\n\n\n\n<p class=\"eplus-wrapper wp-block-paragraph\">The completion of these recent projects has meant the life science manufacturer has significantly reduced their energy consumption and increased their sustainability through the cooling plant upgrades &#8211;&nbsp; 5 chillers complete with pipework at 2 production sites, across 2 countries &#8211; saving them 10\u2019s of thousands of pounds annually.<\/p>\n\n\n\n<figure class=\" wp-block-image aligncenter eplus-wrapper\"><div class=\"wpcp-wp-lightbox-host wpcp-advanced-image-lightbox-icon-hover\"><a class=\"wpcp-wp-lightbox-image-link\" href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chillers-1.jpg\" data-wpcp-wp-lb-image=\"1\"><img decoding=\"async\" src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chillers-1.jpg\" alt=\"industrial chiller \" class=\"wp-image-36661\"\/><\/a><a href=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chillers-1.jpg\" data-fancybox=\"wpcp-wp-img-36661\" class=\"wpcp-lightbox-trigger wpcp-advanced-image-lightbox-icon wpcp-position-top-right wpcp-advanced-image-lightbox-icon-hover wpcp-global-lightbox-icon wpcp-lightbox-icon--global wpcp-lb-icon-style-default\" data-wpcp-lb-icon-source=\"global\" aria-label=\"Open image in lightbox\" data-thumb-src=\"https:\/\/www.icscoolenergy.com\/ie\/wp-content\/uploads\/sites\/6\/2024\/01\/Becton-Chillers-1.jpg\" data-wpcp-lb-single=\"1\"><span class=\"wpcp-icon-container\"><svg viewBox=\"0 0 20 20\"><path d=\"M17.6585 16.025L14.2437 12.6198C15.1716 11.3338 15.6121 9.7613 15.4871 8.1819C15.362 6.60251 14.6795 5.11847 13.5607 3.99351C12.936 3.36206 12.1916 2.86066 11.3709 2.51845C10.5502 2.17623 9.66952 2 8.77995 2C7.89039 2 7.00969 2.17623 6.18899 2.51845C5.36829 2.86066 4.62395 3.36206 3.99919 3.99351C3.36594 4.61649 2.86312 5.35871 2.51992 6.17708C2.17673 6.99545 2 7.87365 2 8.76068C2 9.64772 2.17673 10.5259 2.51992 11.3443C2.86312 12.1627 3.36594 12.9049 3.99919 13.5279C5.11957 14.6901 6.62279 15.4103 8.23285 15.5562C9.84291 15.7022 11.4517 15.2641 12.7639 14.3224L16.1788 17.7275C16.3849 17.9034 16.6473 18 16.9186 18C17.1899 18 17.4523 17.9034 17.6585 17.7275C18.1138 17.16 18.1138 16.5925 17.6585 16.025ZM5.59278 12.0523C5.16258 11.6298 4.82094 11.1263 4.58774 10.5709C4.35455 10.0156 4.23446 9.41951 4.23446 8.81744C4.23446 8.21536 4.35455 7.6193 4.58774 7.06394C4.82094 6.50859 5.16258 6.00503 5.59278 5.58257C6.01644 5.15359 6.52144 4.81292 7.07838 4.58039C7.63532 4.34786 8.23308 4.22811 8.83687 4.22811C9.44066 4.22811 10.0384 4.34786 10.5954 4.58039C11.1523 4.81292 11.6573 5.15359 12.081 5.58257C12.5112 6.00503 12.8528 6.50859 13.086 7.06394C13.3192 7.6193 13.4393 8.21536 13.4393 8.81744C13.4393 9.41951 13.3192 10.0156 13.086 10.5709C12.8528 11.1263 12.5112 11.6298 12.081 12.0523C11.6573 12.4813 11.1523 12.822 10.5954 13.0545C10.0384 13.287 9.44066 13.4068 8.83687 13.4068C8.23308 13.4068 7.63532 13.287 7.07838 13.0545C6.52144 12.822 6.01644 12.4813 5.59278 12.0523Z\" \/><\/svg><\/span><\/a><\/div><\/figure>\n","protected":false},"excerpt":{"rendered":"<p>The Challenge An industry leading global life science manufacturer and high-end medical moulder was looking to improve the energy efficiency of the chiller plant across their facilities. Their chillers are needed to provide precise and consistent process temperatures to maintain product quality and lower wastage. The Solution Following a site visit to carry out a &#8230; <a title=\"Life Science Manufacturer &#038; Medical Moulder Partner With ICS Cool Energy\" class=\"read-more\" href=\"https:\/\/www.icscoolenergy.com\/ie\/case-studies\/uncategorized\/energy-efficiency-life-science-manufacturer-2\/\" aria-label=\"Read more about Life Science Manufacturer &#038; Medical Moulder Partner With ICS Cool Energy\">Read more<\/a><\/p>\n","protected":false},"author":8,"featured_media":74158,"menu_order":0,"comment_status":"closed","ping_status":"open","template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"_editorskit_title_hidden":false,"_editorskit_reading_time":0,"_editorskit_is_block_options_detached":false,"_editorskit_block_options_position":"{}","editor_plus_copied_stylings":"{}","footnotes":""},"applications":[192],"products":[],"topics":[],"product_cat":[195],"class_list":["post-74142","case_study","type-case_study","status-publish","format-standard","has-post-thumbnail","hentry","applications-chemical","product_cat-free-cooling"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.1 (Yoast SEO v28.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Life Science Manufacturer &amp; Medical Moulder Partner With ICS Cool Energy | Ireland<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.icscoolenergy.com\/ie\/case-studies\/uncategorized\/energy-efficiency-life-science-manufacturer-2\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Life Science Manufacturer &amp; Medical Moulder Partner With ICS Cool Energy\" \/>\n<meta property=\"og:description\" content=\"The Challenge An industry leading global life science manufacturer and high-end medical moulder was looking to improve the energy efficiency of the chiller plant across their facilities. Their chillers are needed to provide precise and consistent process temperatures to maintain product quality and lower wastage. The Solution Following a site visit to carry out a ... 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