Updated: February 8, 2024
Enhancing Reliability in Automotive Component Testing
In the dynamic landscape of automotive component testing, precision and reliability are paramount.
Test chambers, used by many automotive OEMs, subject components to extreme conditions, such as pressures, temperatures, and vibrations, to ensure their resilience in real-world scenarios.
Automotive manufacturers have stringent demands for accuracy and dependability, which rely on cutting-edge test chambers to simulate real-world challenges.
One of the UK manufacturers of test chambers for automotive and other diverse applications, engaged ICS Cool Energy to provide a reliable, high-performance cooling system for their chambers.
THE CHALLENGE
The challenge faced by the manufacturer was centered around the cooling of compressors on their test chambers.
While their chambers are equipped with a cooling function to facilitate testing in cold temperatures, the compressors required their own cooling to operate and create the desired, reliable and stable testing conditions.
The set up of the chambers needed a solution consisting of a high-performance process chiller connected with a flexible hose and also capable of dealing with high-pressure drops encountered in the test chambers.
THE SOLUTION
Recognising the specific requirements of the customer, we proposed the i-Chiller designed for challenging process conditions.
What set this solution apart and made it an ideal choice for the customer was its designed-for-process technology and the ability to incorporate a 5-bar pump in the setup.
The i-Chiller not only provided the necessary cooling for the compressors but also addressed the unique challenges posed by the high-pressure drops in the test chambers.
Its adaptability ensured a seamless integration into the existing framework, showcasing our commitment to tailored solutions.
THE RESULT
By preventing the compressors in the test chambers from overheating, the i-Chiller significantly increased the reliability and temperature stability within the chambers.
This, in turn, enhanced the overall performance of the component testing, providing the client with accurate and dependable results.
In the automotive industry, this translates to reliable information enabling manufacturers to ensure their vehicles function optimally in all environments.
In conclusion, this case study exemplifies how our proven solutions and technologies meet the challenges faced by customers in the test chamber manufacturing industry, contributing to enhanced reliability and performance not only of their solutions, but also the components tested by their clients.
Featured Product Categories
Air cooled chillers
As part of our extensive range of process cooling options, we offer air cooled chillers which are suitable for process cooling and air conditioning applications. With capacities from 17kW to multi-megawatts, these air cooled chillers are capable of cooling processes and buildings of any size and design. Air cooled chillers provide the same function and consist of the exact same design as water cooled chillers, with the main difference being the way heat is transferred into the air as opposed to a water loop. Our range of scroll compressor, air cooled chillers have multiple benefits. These include low footprint, high efficiency, and low noise, ensuring the right product for your application. We've been providing temperature control solutions and service support since 1989, designing turnkey solutions, and working with businesses to create a solution for them, with our standard range in stock for immediately delivery.
Low GWP chillers
With environmental concerns taking centre stage in the public eye, and the decision making processes in every aspect of business, it is important to be aware of the options available to improve the sustainability of your process. Our range of low global warming potential (GWP) chillers use energy efficient designs and low GWP refrigerants to improve the sustainability of your chillers. With high tariffs being applied to high GWP refrigerants, and rising costs of energy, it also makes financial sense to consider the environmentally friendly options available. We have started the e-Mission critical initiative, dedicated to educating businesses on environmentally friendly solutions to their process and air conditioning requirements, making it the perfect partner for your next temperature control project. <strong>Our energy approach</strong> Since 1989 we have created bespoke temperature control solutions across all manufacturing, industrial, and critical process applications. With a nationwide network of highly experienced technical engineers, we will visit your site to understand your application needs, audit your facilities and potential constraints, and develop the optimum solution for your individual circumstance. We can design, install, commission, and project manage bespoke turnkey solutions and provide full, tailored, 24/7 maintenance, and breakdown support.
Process chillers
Process chillers are designed and built from the ground up to be more reliable, operate within tighter specified tolerances and to be more robust for continued operation when compared to chillers designed for HVAC. Our i-Chillers are specifically designed to cope with the rigours of manufacturing and critical processes. Process chillers may cost slightly more than equivalent HVAC or comfort chillers but are significantly better value and fit for purpose in a critical process. A process chiller will deliver more accurate leaving water temperature, operate trouble free for longer, have a lower op-ex cost and a greater residual value. <strong>Chillers built for process</strong> Our range of process chillers is designed specifically for process, with features such as unique finned coil evaporators immersed inside the cold-water tank, making them less susceptible to freezing and able to cope with variable load and process fluctuations. The large integrated cold side buffer tank enables closer temperature control for process tolerance and reduces wear and tear from compressor start and stop operations. i-Chillers have high-pressure pumps as standard to cope with the more complex pipework found in process applications. Being fully enclosed in robust steel panels not only protects but creates a smaller footprint for ease of access and plug & play installation. <strong>Our approach</strong> Since 1989 we have created bespoke temperature control solutions across all manufacturing, industrial and critical process applications. With a network of highly experienced technical engineers nationwide, we will visit your site to understand your exact application needs and audit your facilities and potential constraints to develop the optimum solution for your circumstances. We can design, install, commission and project manage bespoke turnkey solutions and provide full, tailored 24/7 maintenance & breakdown support with our nationwide service & hire team.